Brass Current-Carrying Lugs & Custom-Shaped Busbars - Flat, U-type, Z-type, L-type, Bent & Formed Variants

Common Sizes (Range Overview)

Materials

• High Conductivity Brass (CW614N / CW617N / CuZn37)
• Optional: Silver-bearing Brass or CuCrZr Alloy for DC applications
• Lead-Free Brass for RoHS and EV safety compliance

Thread / Mounting Types

• Plain Holes (For bolt mounting)
• Threaded Holes (M4 - M12, as per application)
• Crimp-type Cable Entry for Lugs
• Weldable Tabs or Integrated Studs (Optional)

Protection Rating

• IP65 to IP68 - When used within sealed enclosures
• Resistant to high mechanical stress and thermal expansion
• Short-circuit and vibration-proof when installed with proper insulators

Surface Finish Options

• Tin Plated (Standard - Best for soldering and low resistance)
• Nickel Plated (Enhanced corrosion resistance)
• Silver Plated (Optional for high-current EV modules)
• Natural Brass (For enclosed OEM assemblies)

Features

• CNC Cut & Bent - Precision shapes for compact layouts
• Custom Hole Patterns and Threading Options
• Multilayer Busbars with Insulation (Optional with epoxy coating)
• Excellent Conductivity & Low Heat Rise
• Ideal for High Vibration Environments - No loosening or arcing
• Ready-to-assemble kits available with insulators and mounting hardware

Application Areas in EV Sector

• EV Battery Packs - Interconnection between cells & modules
• Power Control Units (PCUs) - Shaped lugs and multi-port terminals
• EV Motor Controllers - Custom-bent current lugs
• Energy Storage Systems - Compact busbar distribution
• Charging Infrastructure - Incoming and outgoing terminals
• DC-DC Converters - High-efficiency, low-loss distribution links