Precision Brass Mounting Brackets - Custom Shapes for EV Sensors, PCBs, Thermal Modules, and Controllers

Common Sizes (Range Overview)

Materials

• Free-Cutting Brass (IS 319 / CZ121 / CuZn39Pb3)
• Lead-Free Brass (RoHS-compliant - CW510L)
• Optional: Phosphor Bronze or Brass + Stainless Hybrid for load-bearing use

Thread / Mounting Types

• Mounting Holes with or without threads (M3-M6)
• Brackets with integrated nuts, bushings, or PEM inserts
• Flat base with keyhole, slotted, or round hole patterns
• Compatible with bolts, rivets, and self-tapping screws

Protection Rating

• Static Load Bearing: Up to 80 kg (based on type & thickness)
• Temperature Range: -40°C to +180°C
• Vibration & Shock Resistant (based on design)
• Non-corrosive in sealed EV compartments

Surface Finish Options

• Natural Brass (Standard finish - for internal modules)
• Nickel Plated (Common - for corrosion & EMI shielding)
• Chrome Plated (Premium aesthetic applications)
• Anodized/Color Coated (on request for marking or insulation)

Features

• Custom cutouts and profiles for sensor and PCB designs
• Precision CNC / stamped or laser-cut edges
• EMI shielding compatible
• Integrated wire guide slots or cable tie notches
• Flat or contoured shapes for enclosure fitment
• Made-to-print with prototype support

Application Areas in EV Sector

• Battery Pack Assemblies - Sensor and PCB mounting brackets
• Motor Control Units - Secure placement of driver boards
• EV Charging Modules - Sensor clamps and alignment fixtures
• Thermal Management Systems - Mounting coolant flow meters
• Inverter Housings - Internal supports for power PCBs
• ADAS & Telemetry Modules - Brackets for positioning cameras, sensors