Precision Turned Brass Terminals - High Accuracy Machined Contacts for EV Electrical Systems

Common Sizes (Range Overview)

Terminal Type Outer Diameter (mm) Length (mm) Thread Size (if any) Conductor Size (AWG/mm2) Mounting Type
Male Round Pin 2.0 - 6.0 8 - 30 - 22-8 AWG / 0.5-10 mm2 Press Fit / Solder
Female Socket 2.5 - 6.5 10 - 25 - 20-6 AWG / 0.75-16 mm2 Crimp / Snap-In
Stud Type Terminal 3.0 - 10.0 12 - 50 M3-M8 4-25 mm2 Bolt-on / Busbar
Lug Insert 4.0 - 8.0 10 - 40 M4-M6 (Optional) 2.5-16 mm2 Crimp / Compression Fit
Customized Pin/Lug As per drawing - - - CNC to spec

Materials

  • Free-Cutting Brass (IS 319 / CZ121 / CuZn39Pb3)
  • High-Conductivity Brass (CW614N)
  • Lead-Free Brass (CW510L - RoHS compliant)

Thread / Mounting Types

  • Plain Body / Knurled / Threaded (M3-M8)
  • Press-fit for PCB terminals
  • Screw-type with internal/external threads
  • Custom-fit for molded plastic components

Protection Rating

  • Current Rating: Up to 150A (based on size & design)
  • Temperature Range: -40°C to +180°C
  • Corrosion Resistant & Oxidation-Proof
  • High-Vibration Resistant Fitment

Surface Finish Options

  • Natural Brass (Machined Finish)
  • Nickel Plated (Standard - corrosion resistant)
  • Tin Plated (For soldering and battery usage)
  • Silver Plated (High conductivity applications)
  • Gold Plated (Low signal loss, premium terminals)

Features

  • Precision CNC turned for exact dimensional tolerance
  • Available with slotting, holes, knurling, and grooves
  • High thermal and electrical conductivity
  • Custom geometry for plastic molding insert
  • Bulk supply in tape-reel or tray packaging

Application Areas in EV Sector

  • Battery Modules - Intercell and terminal block connections
  • Power Control Units - Input/output power terminals
  • Charging Inlets - Precision contacts for EVSE connectors
  • Signal Boards - Gold-plated micro contacts for CAN/BMS
  • DC-DC Converters - Power path and logic terminals
  • Telematics/ADAS Units - High-density turned connectors
Precision Turned Brass Terminals

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