Brass Inserts, Spacers & Washers - Threaded, Unthreaded, Hex, Round, Knurled, Plain

Common Sizes (Range Overview)

Component Type Outer Dia (mm) Length / Thickness (mm) Thread Size Mounting Type
Threaded Inserts 4 - 12 5 - 25 M2 to M10 Press-Fit / Heat-Fit / Mold-in
Hex Spacers 5 - 12 (flat) 5 - 50 M3 to M8 (female-female / male-female)
Round Spacers 4 - 10 5 - 40 Plain / Threaded Slip-On / Screw Mount
Plain Washers ID 3 - 12 0.5 - 3 N/A Bolt-on / Stackable
Serrated / Lock Washers ID 4 - 10 1 - 2 N/A Anti-vibration mountings

Materials

  • High-Grade Free Cutting Brass: IS 319 / CZ121 / CuZn39Pb3
  • RoHS-Compliant Lead-Free Brass: CW510L
  • Nickel-Bearing Brass: Optional for enhanced hardness
  • Custom alloys: For non-magnetic or high-strength inserts

Thread / Mounting Types

  • Machine Threads (M2 to M10) - ISO Metric
  • Knurled Body for Mold-in & Press-Fit Applications
  • Self-Tapping Internal Design (for thermoplastics)
  • Unthreaded / Through-Hole for Spacers & Washers
  • Custom Threads: UNC / UNF / BA / BSW (on request)

Protection Rating

  • Operational Temp: -40°C to +160°C
  • Oxidation-Resistant Finishes
  • Supports high mechanical stress in vibration-prone areas
  • Chemical-resistant grades for battery/EV fluid contact zones

Surface Finish Options

  • Natural Brass (Standard)
  • Nickel Plated (Corrosion-resistant for outdoor/thermal applications)
  • Tin Plated (For electrical contact interfaces)
  • Chrome Plated (Optional for aesthetic/high-durability use)

Features

  • Knurled Inserts - For strong grip in molded parts
  • Precision Threading for secure electrical and mechanical joints
  • Custom Spacer Lengths & Profiles
  • Locking Washers - Prevent loosening under vibration
  • Ideal for compact, high-density EV assemblies
  • Available in kits with mixed sizes for OEM assembly lines

Application Areas in EV Sector

  • Battery Pack Casings: Threaded inserts for module housing
  • Charging Units: Board-to-case standoff mounting
  • PCBs & BMS Boards: Spacers for component clearance
  • Plastic Enclosures: Heat-fit inserts for secure bolt-on parts
  • Thermal Systems: Washers & spacers for insulation and mounting
  • Electrical Isolation: Non-conductive support washers (if required with polymer combo)
Brass Inserts, Spacers & Washers

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