Brass Threaded Inserts - Press-Fit, Heat-Fit, and Ultrasonic Inserts for Plastic Moldings

Common Sizes (Range Overview)

Insert Type Outer Diameter (mm) Length (mm) Thread Size Fitment Method
Straight Knurled 3.0 - 10.0 4 - 20 M2 - M10 Heat / Ultrasonic
Tapered Inserts 4.0 - 12.0 5 - 25 M3 - M8 Ultrasonic / Mold-In
Hexagonal Body 5.0 - 14.0 6 - 30 M4 - M10 Press-Fit / Over-mold
Headed Insert 6.0 - 15.0 6 - 20 M4 - M8 Mold-in or Manual Fit
Double Knurled Insert 3.5 - 12.0 5 - 22 M3 - M8 Heat / Push-Fit

Materials

  • Free-Cutting Brass (IS 319 / CZ121 / CW614N)
  • Lead-Free Brass (CW510L - RoHS & REACH compliant)

Thread / Mounting Types

  • Metric Threads (M2 to M10) - ISO 965
  • UNC/UNF Threads (for global moldings)
  • Press-Fit, Heat-Fit, Mold-In, Ultrasonic-Fit
  • Blind or Through-Hole Inserts

Protection Rating

  • Torque Strength: Designed to prevent pull-out/rotation in molded plastic
  • Thermal Resistance: Up to 150°C (ideal for battery pack plastics)
  • Vibration Resistant (When used with anti-rotation knurling)
  • Corrosion Proof under typical EV interior/exterior environments

Surface Finish Options

  • Natural Brass (Standard - best thermal bonding)
  • Nickel Plated (Corrosion resistance for exposed inserts)
  • Tin Plated (For conductive paths in electrical housings)

Features

  • Precision machined for tolerance-critical press-fit
  • Available with straight, helical, or diamond knurling
  • Internal thread chamfered for smooth screw entry
  • Compatible with thermoplastics & thermosets
  • Custom sizes for automated robotic insertion

Application Areas in EV Sector

  • Battery Enclosures - Threaded mount points for sensor boards
  • Charging Handles - Durable threading inside molded connectors
  • ECU & BMS Housings - Secure electronics and heat sinks
  • Interior Trim Modules - High-torque thread fixings in plastic
  • Power Distribution Boxes - Insert threads for mounting terminals
  • Telematics Modules - Ruggedized PCB standoff inserts
Brass Threaded Inserts

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